What Should We Note During the Installation of Large Angle Belt Conveyor

Large angle belt conveyor can be transported with large inclination , it even can be vertical. It adopts sidewall belt as the main part. The advantages are: large conveying amount, small space occupation ,small noise etc. which is widely used for conveying powder, blocked material. Here PK Machinery will introduce the installation notes during installation:

1.Check whether the components of large angle belt conveyor are complete or not

Generally speaking, belt conveyor includes lots of components: head & tail frame, concave & convex segmental arc frame and middle frame, however, the quantity of trough roller frame, rollers and sealing cover is big, you need to check carefully and guarantee the components are transported to the right place.

2.Installation, positioning and welding of head and tail frame, concave and convex segmental arc frame

First of all, please find the center line of the belt conveyor by using a steel wire. When installation, please make the head & tail frame, concave & convex segmental arc frame subject to the center line.

 

3.Check belt running and adjust the belt if it runs off tracking

After installation of belt, trough roller, self-aligning roller and vertical roller, connect the power supply , run the belt and adjust the belt offset distance .

4.Installation of large dip Angle belt conveyor accessories and bolts

After adjusting the belt, you can start to install the sealing cover, head cover and fastening bolts.

Please do not hesitate to contact us if you have any inquiries about our company or products, we are ready to serve you better.

Henan Pingyuan Mining Machinery Co., Ltd

Address: 289 Yellow River Road, Xinxiang City, Henan Province, China. 

Tel: +86 373 579 9198

Fax: +86 373 507 1699

Email Address: info@pkmachinery.com

Official Website: http://www.pkmachinery.com/

Installation and Notes of Belt Conveyor Anti-rain Cover

1) Open cover and fixed cover are manufactured with the galvanized steel plate or the colorized coating steel plate. Generally ,there will be 1 piece of open cover and 7 pieces of fixed covers installed every 8 pieces covers, the 2 kinds covers also can be installed side by side alternately ( it also can be matched according to customer’s requirement). At first, fasten the fixed conveyor with drilling rivets and based on the line which is upward 30 mm from the top of Z type steel, fix a mounting hole every 450 mm, every piece of cover overlaps 2 wave crests. Open cover overlaps above the fixed covers in order to open conveniently.

 

2) The Z type steel or the connection angle iron which is the main support frame of the conveyor cover, the length is equal to the length of the installed conveyor cover

The Z type steel or the connection angle iron is welded on the channel steel or the little stiffening angle iron on both sides of the conveyor

3) Install the covers (fixed covers) from one side to another side along the conveyor, during installation, people are not allowed to stand on the covers and no hard beating and hitting is allowed.

4) Mount the fixed covers on the Z type steel with the drilling rivet. The mounting points are not less than 4 on every piece.

5) 1 piece of observation window cover could be installed every 10 pieces for convenient checking and inspecting. It is decided by users.

6) Salient point cover is only used for the salient points of the convex-concave of the conveyor. Deviation switch cover is only used for covering the deviation switch. These 2 kinds covers also can overlap the fixed covers.

 

4. Note

1) During the installation, please handle the anti-rain cover carefully and avoid scratching.

2) After installing the accessories, please clean the surface and paint the scratched points again.

Installation Drawing of Deviation Switch Cover

 According to the location of deviation switch, please install and center the drilled cover, then put the sealing strip on the cover open point flatly according to the height of the switch box cover , then install the switch box cover with 12－Φ5 rivet.

Installation drawing of deviation switch cover .

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Henan Pingyuan Mining Machinery Co., Ltd is the most professional manufacturer of Belt conveyor, and Vibrating screen, Bucket elevator, Screw conveyor, Scraper conveyor using the world's most advanced technology, we are willing to serve every company to meet your custom needs. our goal is "be the future global leader of mining machinery industry". have any questions, please contact us without any hesitation. 

Henan Pingyuan Mining Machinery Co., Ltd.

Address: 298 Yellow River Road, Xinxiang City, Henan Province, China.

Tel: +86 373 579 9198Fax: +86 373 507 1699Email Address: info@pkmachinery.com

Official Website: http://www.pkmachinery.com/

Installation of Open Belt Conveyor Cover

View 1: Installation drawing of whole open –close type 

 

View 2: Installation drawing of half open –close type (double chip open- close type) 

 

1) installation of handle 

After overlapping the open cover and fixed cover, based on the center line of the cover, the location upward 250mm is the center line used for installing the handle (it can be adjustable according to height of the conveyor support frame). Put the handle straightly and drilling a 4－Φ5 hole, then fasten with the rivets.

2) installation of hinge 

Adjust one side of the cover up higher from the top of the Z type steel (angle iron) 5mm, inward 140mm from the front and back sides of the cover, and upward 27mm is the location of the hinge, then drill holes Φ5 and fasten with the rivet. Others holes are also fastened with the rivets. 

3) installation of the lock catch

After installing the hinge, on the other side of the cover, inward 185mm from front and back sides of the cover, then based on the bottom, upward 36mm and 77mm , drill holes Φ5 and fasten the lock with the rivet, next keeping the lock locking( clamp status), and then putting the lock nose on the Z type steel straightly and drilling hole to fasten.

4) installation of the open cover

Overlap the open cover on the bilateral fixed covers. The overlapped length should be the length of 2 pitches of waves, then put the other side of the hinge appressed on the angle iron and drill hole 4－Φ5 with the rivet fastened.

Please do not hesitate to contact us if you have any inquiries about our products or company. We are ready to serve you better. 

Henan Pingyuan Mining Machinery Co., Ltd.

Address: 289 Yellow River Road, Xinxiang City, Henan Province, China. 

Tel: +86 373 579 9198

Fax: +86 373 507 1699

Email Address: info@pkmachinery.com

Official Website: http://www.pkmachinery.com/

Installation of Belt Conveyor Cover Support Frame

Belt conveyor cover is applicable to power plant, cement plant, mines and other major factories which is waterproof, dust proof and windproof, it plays a great role in reducing the loss during the process of conveying goods ,making the conveyor belt more safe and reliable in operation and purifying the environment .

As the main support frame of the conveyor cover, the length of Z type steel or the connection angle iron is equal to the length of the installed conveyor cover. Please weld the Z type steel or the connection angle iron on the channel steel or the little stiffening angle iron on both sides of the belt conveyor. If need the stiffening angle iron, at first, weld the stiffening angle iron on both sides of the conveyor, then weld the Z type steel or the connection angle iron on the stiffening angle iron, detailed steps are as following:

 1) first weld the little stiffening angle iron ∟40*40*100*4(just for reference, it also can be indicated by users) every 1.5m or 2 m on both sides of the belt conveyor ( eudipleural ). The height from the intermediate frame to the top of little stiffening angle iron should ≥50mm ( it also can be decided by users).

2) Then weld the Z type steel 30*50*30*(2.0~3.0),( just for reference, it also can be replace by angle iron) and fix it on both sides of the intermediate frame top, the inner size should be 10-20mm bigger than outside size of intermediate frame.

3) After being welded please remove welding slag then paint.

Please do not hesitate to contact us if you have any inquiries about our company or products, we are ready to serve you better. 

Henan Pingyuan Mining Machinery Co., Ltd.

Address: 289 Yellow River Road, Xinxiang City, Henan Province, China. 

Tel: +86 373 579 9198

Fax: +86 373 507 1699

Email address: info@pkmachinery.com

Official Website: http://www.pkmachinery.com/

The Application and Introduction of Rainproof Cover

Rainproof is also known as color rainproof cover, conveyor rainproof cover, conveyor dustproof cover etc..Rainproof cover can be widely used in power plants, cement plants, steel plants, chemical plants, coal plant, port, dock, mine enterprises. Rainproof cover has a great effect on the goods and environment. It can reduce the loss and waste of the goods in the transportation.It can ensure safe and reliable of belt conveyor in the transportation. Also, rainproof cover prolongs the service life of conveyor.

Types

Rainproof cover has the stationary type, open type and with observation window type. We can know clearly whether the belt conveyor is running or not. The main colors of rainproof cover is blue, black, red and others.

Installation

1.As two of the  rainproof cover, stationary type and open type cover are made of galvanized corrugated steel or color coated steel.Generally, in every 10 covers,there are 9 stationary type covers and 1 open type cover. Also, these two covers can be arranged alternately.

2.The framework of fixed belt conveyor is connection angle steel or Z steel, and its length is the same as the  cover of belt conveyor. If it needs to install the support angle steel, we should weld the support angle steel  on both sides of the rack,and then weld  the connection angle steel or Z steel to the support angle steel.

3.When we install the rainproof cover, we should install it from one end to the other end in order. Also,it is forbidden to stand in the rainproof cover and should not hit it.

4. We can fix the rainproof cover in the connection angle steel or Z steel by tapping screws. Each one should more than 4 fixed points.

5.We can install one observation type in every 10 other rainproof cover in order to examine or maintain.

Please do not hesitate to contact us if you have any inquiries about our company or products, we're ready to serve you better. 

Henan Pingyuan Mining Machinery Co., Ltd.

Address: 289 Yellow River Road, XInxiang City, Henan Province, China.

Tel: +86 373 579 9198

Fax: +86 373 507 1699

Email Address: info@pkmachinery.com

Official Website: http://www.pkmachinery.com/